Process heating
Process heating

Process heating

Advanced process heating technologies and best operating practices can lead to significant energy savings in your plant.


Using established state-of-the-art technology, we build flanged and circulation heaters.
Our specialists directly control all stages of the project, from design through production to final acceptance.
Our intelligent heating solutions are suitable for operation in extreme operating conditions and even in hazardous atmospheres.

foto intro block process heating

Industrial Electric Heaters for Process Applications

 

The optimization of industrial heating processes is a key factor in industries such as chemical and petrochemical. Industrial electric heaters for process applications ensure high energy efficiency, precise temperature control, and operational safety.

 

Electric heating solutions are applied in various production stages, from fluid treatment in industrial tanks to thermal regulation during raw material transformation processes.

 

Types of Electric Heaters for Industrial Processes

 

Heating elements for the chemical industry

They ensure uniform and controlled heating in reaction and mixing processes, maintaining the stability of the treated substances.

Immersion heaters for industrial tanks

Ideal for the direct heating of liquids in industrial tanks, they improve thermal efficiency by reducing energy losses.

Flanged heaters for petrochemical applications

Designed for high-temperature and high-pressure applications, they are essential in hydrocarbon refining and treatment processes.

Circulation heaters for industrial fluids

Used to heat process fluids in industrial plants, they allow for high efficiency and uniform heat distribution.

 

 

Benefits of Electric Heaters in Industrial Processes

 

Energy Efficiency: lower consumption thanks to optimized thermal management.

Precise Temperature Control: steady regulation to prevent thermal fluctuations in industrial processes.

Adaptability to Various Applications: compatible with key production sectors, from chemical to petrochemical and food industries.

Reduced Heating Times: systems designed to quickly reach operating temperatures.

 

Industrial electric heaters for process applications are a reliable and high-performing solution for the chemical, petrochemical, and food industries. Thanks to their versatility and ability to adapt to different needs, they help optimize industrial heating processes, enhancing both productivity and efficiency.

Market trends

Market trends

Decarbonisation

On the sustainability front, the world is undergoing a real revolution and we want to be at its heart. Improving the management and monitoring of energy consumption in all plants is a key factor in reducing power consumption and a reduction of CO2.

Ecological transitions

Becoming progressively independent of fossil fuels, both in electricity and heat, is nowadays essential. This can be done through a combination of generation systems and a precise vision of the transition phase, inline with the criteria of the Government policy.

Our solutions

Circulation heaters

Designed to heat moving gases or liquids in piping systems.

Circulation heaters


These heaters are available in safe and hazardous area versions and can be supplied with an integrated or remotely located control panel, with temperature control via thermocouples or resistance thermometers and power control via SCRs or mechanical ON/OFF relays.

Process heating system

Ideal for heating large flows of gas or liquid substances in both safe and hazardous areas.

Circulation heating systems


They are the ideal solution in the process industry.
They are customised to the customer’s specifications and can be supplied with an electrical panel to control the outlet temperatures by modulating the power delivered to the heater.

Duct heaters for air/gas

Ideal for heating considerable air/gas flow rates within a duct, with low pressure drops.

Duct heaters for air/gas


Fixed to the ducting by flanges, they are used in various applications including drying ovens, paper drying and many others.

Electrical pre-heaters

Ideal for heating marine fuel oil and lubricants in centrifugal separators installed on board ships, off shore or in permanent stations.

Electrical pre-heaters


The vertical layout, which also includes the electrical control panel, allows optimum use of space on board.

Engine pre-heaters

Ideal for heating or maintaining fluids such as water or oil at temperature, they integrate an electrical control panel to to control the outlet temperatures and power delivered to the heater.

Assembled electric pre-heaters


Widely used in generator sets, power plants, ships, railways, etc.

Immersion heaters

Ideal solution for direct immersion heating of liquids such as chlorinated or demineralised water, lubricating, fuel, mineral or edible oil.

Flanged and screw plug immersion heaters


They can be equipped with an adjustable thermostat to easily vary the process temperature.
Available in flanged or screw plug versions, they make maintenance and inspection quick and easy.

CONTACT OUR TEAM

Our experts are here to provide assistance, ensuring that you receive the perfect solution tailored to your needs.

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Why you should choose Zoppas Industries

Engineering and design of your heaters by our engineers

Engineering and design of your heaters by our engineers
Excellent production capacity

Excellent production capacity
Multi-year experience in the sector

Multi-year experience in the sector
Global supplier and, above all, ideal partner for the development of complex projects

Global supplier and, above all, ideal partner for the development of complex projects
Intelligent electric heating systems with high reliability and performance, built to the highest quality and safety standards

Intelligent electric heating systems with high reliability and performance, built to the highest quality and safety standards
Products compliant with the main international certifications and regulations in the field of quality and safety

Products compliant with the main international certifications and regulations in the field of quality and safety
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